ISO Cleanroom Plastic Injection Molding | Manufacturing of High-Quality Products
As a major new investment in theplastic injection molding industry, Sagaert Plastique— with its fleet of state-of-the-art electric injection molding machines—has quickly established itself as a highly valued partner in the manufacture of high-value-added parts. This manufacturing process demands the utmost precision.
At the request of our clients in the pharmaceutical, electronics, and food processing industries, we have built a facility dedicated to injection molding in a controlled environment. This cleanroom facility, which is unparalleled in northern France, enables us to produce components for which the risk of contamination is an absolute quality criterion. The cost of a cleanroom represents a strategic investment commensurate with this requirement for extreme cleanliness.
For example, we manufacture :
Medical Cryogenics
Bioreactor
Dental Surgery Instruments
Dermatological Fittings
Blood Tests
Respiratory masks
Analysis Brochures
Food Dosage
Laboratory Equipment
Food-Grade Dispenser Caps
Asbestos Testing
Coffee capsules
Nuclear Dosimeters
Telephony
Plastic Injection Molding in an ISO Cleanroom
What is a clean room?
A cleanroom is a space in which the concentration of airborne particles (dust, aerosols) is controlled to minimize the risk of contamination of the manufactured part. We provide you with this state-of-the-art technology, operated by a specialized team, to meet your safety requirements for parts with tight tolerances. We also offer a mobile cleanroom solution tailored to your site’s specific constraints.
Environmental Standards and Monitoring
Our facility complies with the ISO standard that classifies cleanrooms based on the maximum concentration of airborne particles per cubic meter—we adapt to the ISO class required by your industry.
The air is continuously filtered by a high-efficiency air handling unit, maintaining a constant laminar flow. Temperature, humidity, and relative pressure are continuously monitored. Access is restricted by a decontamination airlock for both personnel and equipment.
In addition to the cleanroom itself, we also have a gray room (buffer zone), where the particle concentration is maintained at a level lower than that of ambient air, with criteria that are less stringent than those of the most demanding ISO class.
Sensitive Sectors and Applications
Our ability to operate in a controlled environment allows us to tackle the most demanding applications in terms of cleanliness:
- Pharmaceuticals, medical devices, and biotechnology: medical cryogenics, bioreactors, dental surgical instruments, blood tests, test strips, and respiratory masks.
- High-tech, optics, and electronics: components for telecommunications (SIM cards), micro-optical components and hard drive components, and nuclear dosimeters.
- Food and beverage and cosmetics: food dosing, dosing caps, coffee capsules, dermatological dispensing systems.
Special Processes and Materials
We performplastic injection molding directly in a controlled environment, ensuring a minimum cycle time: molding remains the most critical step in the process. We work with a wide range of thermoplastics and specialty materials suitable for the medical and food industries, selected specifically for their mechanical strength.
Each mold is designed and validated in advance to ensure rapid, friction-free opening and ejection of parts, and to eliminate any risk of defects. We work with you to select the material best suited to your cleanliness requirements.
Cleanroom: Frequently Asked Questions
What sets a cleanroom apart from a conventional injection molding shop?
The concentration of airborne particles is continuously monitored (high-efficiency filtration, laminar flow, decontamination airlock) to ensure a level of cleanliness that complies with a defined ISO class—which is essential whenever the risk of contamination becomes an absolute quality criterion.
What ISO class does your cleanroom meet?
We tailor the ISO class to the specific needs of your industry (pharmaceutical, medical, electronics, food and beverage) rather than imposing a one-size-fits-all standard. Contact us to determine the appropriate class for your part.
Do you offer a mobile cleanroom solution?
Yes, in addition to our permanent workshop, we can provide a mobile clean room tailored to your site or space requirements.
In which industries do you work in cleanrooms?
The pharmaceutical and medical sectors (medical cryogenics, bioreactors), electronics and high-tech (telecommunications, nuclear dosimetry), as well as the food and cosmetics industries (food analysis, dermatological dispensing systems).
What materials do you use in a controlled environment?
A wide range of thermoplastic and specialty materials, selected based on industry requirements (biocompatibility, mechanical strength, food contact). We assist you in making this selection starting from the mold design phase.
Where is your cleanroom facility located?
Our cleanroom is a recent investment, unmatched in northern France. Contact us to schedule a tour or discuss your project.